ASCTrac® Manufacturing Execution

Integrated Solutions for Advanced Manufacturing

award winning solutions

"By replacing our old system with ASC's ASCTrac® solution, we increased our receiving capacity by 80%, increased our inventory accuracy to 99.99%, increased our manufacturing serial number accuracy to 100%, and have complete visibility of our operations. Thank you ASC!"

Larry V. - ASC customer

Challenge: In today’s ever changing business environment, manufacturing requirements have become more complex and more competitive. Solving these complex challenges in manufacturing today requires more features, more automation, and more adaptability.

Complete Solutions: As a leader in manufacturing solutions for more than twenty-five years, we can fully understand your manufacturing challenges and we can proudly say that “we have solved that.” We provide complete and fully integrated manufacturing execution solutions: Work Orders, Shop Floor work cells, MRP, pharma-grade Quality Control, and Demand Planning, and auto-create PO/WO's.

Discrete and Process Manufacturing: We have been solving these complex manufacturing requirements by using innovative solutions. We provide process-based and technology-based solutions for both discrete and process manufacturing operations.

Whether you "build-to-order," "build-to-stock," or a mixture of both, ASC has carefully designed and developed many manufacturing execution modules to complete your manufacturing business needs.

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ASCTrac Manufacturing

ASC Manufacturing Modules:

Benefits:

  • True lot and batch costing
  • Supports lean accounting
  • Lot and serial tracking
  • Real time operations
  • Verified actions at the point-of-activity
  • Better planning and execution
  • Better Inventory Controls
  • Exceeds FDA mandates
  • Instant 'product recall' data
  • Real time interfaces
  • Build-to-Order or Build-to-Stock

Our flagship manufacturing product, ASCTrac® Manufacturing Work Orders, is a very complete manufacturing execution solution that is used by our clients to manufacture many types of products. For example, food and beverage products, pharmaceutical items (including narcotics controlled items), medical devices, consumer packaged goods, paper and printed products, automotive items, and many other types.

Built from the ground up for large scale enterprise manufacturing, it works well in any size organization.

The ASCTrac® Manufacturing Resource Planning (MRP) module is used to plan manufacturing runs and auto-generate work orders (or purchase orders) depending upon how you have it configured. The Demand Forecasting module provides a future projection of demand for planning purposes.

Our ASCTrac® Shop Floor modules allow you to track components, lots, and labor usage by work cell. These modules can be deployed in a global distributed manufacturing environment (ideal for external partners' usage.)

All of our modules are fully integrated with the warehouse modules and other automated interfaces to track all components throughout the entire manufacturing process.

But most importantly, our manufacturing solutions track lot and serial numbers to a pharmaceutical level in real-time, catch errors before they happen at the point of activity, provide true costing per manufactured lot/batch/serial number, and have proof of all QC actions.

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Full Traceability - Lean Accounting Methods:

From raw materials through the finished goods process, ASCTrac® manufacturing seamlessly tracks lot numbers, code dates, precise inventory, tools, and even labor to give you a complete picture of your manufacturing operations in real time. It even interfaces to automated metering devices for Kanban items, silos, testers, etc. Full traceability to a pharmaceutical level insures you have instant information when needed.

Using Lean Accounting principles, advanced automated back-flushing and exact consumption calculations are just a few of the many features of the product.

Used in many different industries, it is well proven for any type of product or manufacturing type (types such as process manufacturing, discrete manufacturing, or even assembly line automation.)

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Easy to Setup and View Information:

Visual manufacturing setups allow easy bill-of-materials and kit or assembly configurations. It is easy to set up a multi-level assembly and you can visually review all of the component levels with labor steps. It is seamlessly attached to the item attributes and all of the manufacturing attributes that are required for your products. Combining the views to all of your Purchase Orders and Customer Orders, you have full ability to do MRP planning if desired. Combine with our Demand Planning and Forecasting for an even better picture of your supply chain manufacturing processes.

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Accurate Costing:

You can track precise component costs plus labor costs for all manufacturing work orders to get an exact cost per each work order lot, batch, or serial number. Adding in shrinkage, scraps and rejects, you get the required accuracy in costing that you need to determine profit levels for each production run.

In ASCTrac®, this exact costing is also traceable to each Customer Order and each line item on that order (especially useful for build-to-order.)

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Supply Chain Visibility:

With the ASC manufacturing modules, you have a clear picture of the products being produced, the dates at which products will be available, the dates that components will be required for production, lead times, seamless EDI and ASN capabilities, connectivity to the financial system, and many other features. Enterprise visibility is the key for manufacturing managers to review all of their plant operations in real-time.

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Modules and Features:

Many different modules and features are available as a result of our depth of experience in manufacturing:

  • Manufacturing Work Orders (very extensive)
  • Manufacturing Resource Planning (MRP)
  • Demand Planning and Forecasting
  • Shop Floor for Work In Process Tracking
  • Shop Floor work in process Labor Tracking
  • Actual Costing for Work Orders
  • Flexible Solutions to fit your needs
  • Quality Control and FDA-grade controls
  • Full Lot and Serial Tracking, Date Code controls (both for components and produced goods)
  • Print and Apply Controls with automation (including RFID tags)
  • Conveyor functions with automated fixed scanning
  • Scale modules for weight and Catch Weight items
  • Remote Production Models (overseas, global locations)
  • Complete tracking and costing for the ERP solution
  • EDI connectivity for ASN's, RFID, etc.
  • Real time visibility for the accounting system
  • Fully integrated to the other ASC modules for seamless operations

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See our other module pages for additional functionality and details. Information on other available modules can also be obtained by contacting ASC or one of our Solution Partners.

(Note: Specifications are subject to change without notice. All product and company names are trademarks, service marks or registered trademarks of their respective owners. )